Swage Hose Fittings

We offer a comprehensive range of high-quality swage hose fittings, engineered for superior performance and durability. Our fittings ensure secure, leak-free connections in demanding hydraulic applications. From standard to specialized designs, we provide solutions tailored to your specific needs. Trust our robust swage fittings for reliable, long-lasting performance in any industrial setting.

Swage Hose Fittings Wholesale

Seeking reliable swage hose fittings wholesale? We provide a vast selection of high-quality fittings, designed for durability and performance. Benefit from competitive wholesale pricing and dependable supply. Our extensive inventory caters to diverse hydraulic applications, ensuring your business receives top-tier products efficiently. Partner with us for your bulk swage fitting needs.

swage hydraulic fittings

Unmatched Durability: Engineered from high-grade materials for exceptional longevity and resistance to harsh conditions.
Leak-Proof Reliability: Precision-engineered to ensure secure, leak-free connections, minimizing downtime and fluid loss.
Broad Application Range: Versatile fittings suitable for diverse hydraulic systems, from heavy machinery to industrial equipment.
Consistent Quality: Rigorous quality control processes guarantee consistent performance and adherence to industry standards.

DF Hydraulics: Your Leading Swage Hose Fittings Manufacturer

DF Hydraulics stands as a premier hydraulic fitting manufacturer, specializing in high-quality swage hose fittings. We leverage advanced manufacturing techniques and stringent quality control to produce fittings that meet the rigorous demands of modern hydraulic systems.

Our commitment to excellence ensures that every fitting we produce delivers exceptional durability, reliability, and performance. We understand the critical role these components play in your operations, and we strive to provide solutions that exceed expectations.

multispiral swage hose fittings

We provide robust multispiral swage hose fittings, engineered for extreme high-pressure hydraulic applications. These fittings ensure secure, leak-free connections in demanding environments. Our multispiral fittings offer exceptional strength and durability, designed to withstand rigorous use. Rely on our quality fittings for reliable performance in heavy-duty hydraulic systems.

stainless steel swage hose fittings

We supply premium stainless steel swage hose fittings, engineered for superior corrosion resistance and durability. Ideal for harsh environments, our fittings ensure reliable, leak-free connections. Choose our stainless steel swage fittings for long-lasting performance in demanding hydraulic applications, providing unmatched quality and dependability.

swage hose adapters

We provide a wide range of high-quality swage hose adapters, designed for secure and reliable connections in hydraulic systems. Our adapters are manufactured to exacting standards, ensuring leak-free performance and durability. From diverse sizes to various materials, we offer solutions tailored to your specific application needs, guaranteeing seamless integration and optimal efficiency.

female pipe swivel swage fittings

We offer female pipe swivel swage fittings, designed for flexibility and secure connections in hydraulic systems. These fittings allow for easy alignment and prevent hose twisting, ensuring reliable, leak-free performance. Our range caters to diverse applications, providing durable solutions for demanding environments.

male thread swage hydraulic fittings

We provide a wide selection of male thread swage hydraulic fittings, engineered for robust and leak-free connections. Our fittings, crafted from high-grade materials, ensure durability and reliability in demanding hydraulic applications. Available in various sizes and thread types, we cater to diverse industrial needs, guaranteeing secure and efficient fluid transfer.

Swage Hose Fittings FAQs

What Are swage hose fittings?

Swage hose fittings are components used to connect hydraulic hoses to various equipment or ports. They are attached by “swaging,” a process that crimps the fitting onto the hose, creating a secure, leak-proof seal capable of withstanding high pressures. This method ensures a robust connection, making swage fittings essential in heavy-duty hydraulic systems across diverse industries.

What Are swage hose fittings made of?

Swage hose fittings are typically made from durable materials designed to withstand high pressures and harsh environments.

Common materials include:

Carbon Steel: This is the most prevalent material due to its strength and cost-effectiveness. It’s often used in general hydraulic applications.
Stainless Steel: Used in environments requiring corrosion resistance, such as marine, chemical processing, and food processing industries.
Brass: Sometimes used for lower-pressure applications or where corrosion resistance is needed, though less common in high-pressure swage fittings.
Specialty Alloys: For extreme conditions involving very high pressures, temperatures, or corrosive substances, specialized alloys may be utilized.

What Are swage hose fittings used for?

Swage hose fittings are primarily used to create secure, leak-proof connections in hydraulic systems across a wide range of industries.

Their robust design enables them to handle high pressures, making them essential for:

Heavy Machinery: Connecting hydraulic lines in construction equipment, agricultural machinery, and industrial presses.
Automotive and Transportation: Used in hydraulic braking systems, power steering, and other fluid transfer applications.
Manufacturing and Industrial Processes: Connecting hydraulic tools, actuators, and other components in production lines and automated systems.
Oil and Gas Industry: Used in drilling equipment, pipelines, and offshore platforms for fluid transfer under extreme conditions.
Marine Applications: Connecting hydraulic systems in ships, boats, and offshore structures, where corrosion resistance is crucial.
Aerospace: Used in aircraft hydraulic systems for landing gear, control surfaces, and other critical functions.

how do swage fittings work?

Swage fittings create a permanent connection between a hose and a fitting through a process of controlled deformation. Here’s how swage hose fittings work:

The Process:
- The hose is inserted into the fitting.
- A specialized tool, a swaging machine, is used to compress the fitting around the hose.
- This compression deforms the fitting, causing it to grip the hose tightly.
The Mechanism:
- The swaging process essentially cold-forms the fitting material, reducing its diameter and creating a mechanical bond with the hose.
- This bond is designed to withstand high pressures and prevent leaks.
- The resulting connection is typically very strong and durable.
Key Aspects:
- Permanent Connection: Swaging creates a permanent connection, meaning the fitting is not easily removable.
- High Pressure Resistance: The swaging process creates a very strong bond, allowing swage fittings to be used in high-pressure hydraulic systems.
- Precision: Proper swaging requires precise control of the compression force and the use of correct tooling to ensure a reliable connection.

In essence, swaging is a method of mechanically locking a fitting onto a hose, creating a robust and leak-free seal.

how to install swage fittings?

Installing swage fittings requires precision and the right tools to ensure a secure, leak-free connection.

1. Prepare the Hose:

Cut the Hose: Use a specialized hose cutter to ensure a clean, square cut. Avoid using saws that can fray the hose reinforcement.
Clean the Hose: Remove any debris or contaminants from the inside and outside of the hose.

2. Select the Correct Fittings:

Match Hose and Fitting: Ensure the fitting size and type are compatible with the hose’s inside diameter, outside diameter, and pressure rating.
Inspect Fittings: Check for any damage or defects before installation.

3. Insert the Hose into the Fitting:

Push the Hose: Carefully push the hose into the fitting socket until it reaches the stop. Some fittings may require lubrication to ease insertion.
Ensure Proper Placement: Verify that the hose is fully inserted and seated correctly.

4. Swage the Fitting:

Use a Swaging Machine: Place the assembled hose and fitting into a swaging machine designed for hydraulic hoses.
Select the Correct Die: Use the appropriate die size for the fitting and hose combination.
Swage to Specifications: Follow the manufacturer‘s specifications for swaging pressure and die placement. Swage the fitting evenly around its circumference.
Verify Swage Dimensions: After swaging, check the diameter of the swaged fitting to ensure it meets the manufacturer‘s specifications.

5. Inspect the Finished Assembly:

Visual Inspection: Check for any signs of damage, cracks, or improper swaging.
Pressure Testing: Conduct a pressure test to ensure the assembly can withstand the required operating pressure. This is a critical step for safety and reliability.
Leak Check: Submerge the assembly in fluid, and apply pressure, to check for bubbles.

Important Considerations:

Safety First: Always wear appropriate safety gear, including eye protection and gloves.
Follow Manufacturer‘s Instructions: Adhere to the manufacturer‘s guidelines for both the hose and the fittings.
Use the Right Tools: Using the correct swaging machine and dies is crucial for a proper installation.
Professional Installation: For critical applications or high-pressure systems, consider having the fittings installed by a qualified hydraulic technician.
Calibration: Ensure the swaging machine is calibrated correctly to prevent over or under swaging.